How To Make A Custom Stuffed Animal

Need the right mix of manner and softness for your plush? We're glad you found Happy Worker! We're a costly toy maker with only one goal – wonderful toys.

For designer plushies that look great and are huggably soft, Happy Worker's the perfect plush toy maker. Our costly are patterned and prototyped until perfect, and we don't stop until the plushies expect but correct.

Beneath nosotros'll answer the top 3 questions nosotros're asked about making orders of custom plush toys.

We'll go through the fun plush design decisions to consider, forth with Happy Worker's perfectionist prototyping and manufacturing procedure for stuffed toys.

We hope you'll similar what yous see, and that you'll contact the states for an estimate.

The Luxamillions have been a hit. People have really swiped them out of my manus earlier I finished maxim "this is for you lot".

Garrett Nantz, Partner
Luxurious Animals

Everybody only fell in love with Captain Cleanroom. He was worth the expect considering the quality turned out great. The whole experience was very good; We actually enjoyed Happy Worker's creativity and teamwork.

Rob Satterfield, Vice President
AES Clean Technology

In Brief

TIMELINES

24 – 28 weeks
from concept to delivery

QUANTITES

three,000+
>6-inch costly toys

PRICING

Varies
see rough estimates beneath

SERVICE

Reliable planning,
quality and splendid
advice

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The Top 3 Questions on Custom Blimp Toys

one. What Order Quantities Tin Happy Worker Work in?

For plushies 6" tall or larger, we can brand as few every bit 3,000 plush. Mini plush less than 6" tall are made in quantities or v,000 or more. Happy Worker can besides handle larger orders in the hundreds of thousands or more.

p.s. A notation about personalized ane-off toys.

2. What's the Cosmos-to-Delivery Schedule?

Almost custom stuffed toys take 24 – 28 weeks to pattern, image, manufacture and deliver. For complex designs it can sometimes take over 28 weeks.

Faster schedules are often possible, but boosted rush costs may utilize and some complex designs aren't good candidates to be rushed. Contact us to talk over your schedule.

3. How Much practice Custom Plush Toys Cost?

The budget for your projection will depend on your costly graphic symbol and the nitty-gritty details that become into your plush.

Costly budgets depend on:

• Character design and pattern complexity
• Toy size
• Chosen fabrics
• Detailing (embroidery, printing, plastic parts, etc.)
• Tags and packaging
• Quantity

Happy Worker specializes in collector quality designer plush. If you're looking for run-of-the-mill plush, nosotros may not be the all-time match. Our focus is on swell pattern and making custom plush toys that our clients and their fans will love.

We Pattern to Budgets

We dear suggesting the right specifications for our clients' budgets, without sacrificing on quality and super soft fabrics. Requite u.s.a. a phone call to discuss your plush goals.

We break the budget for stuffed plush into three parts:

1. Unit Pricing
   Every bit one betoken of reference, 8" alpine costly tend to be between $6 each and $9 each for an social club of 3,000 plush. Mini plush tend to cost betwixt $iii.50 to $5 each for an order of v,000 blimp toys.
2. 1-Time Set-Up Costs
   Erstwhile costs for pattern work, prototyping, and production set up-upwardly are oftentimes between $1,800 to $two,600, or more depending on the plush toy's complication and reference artwork/assets available.
3. Shipping
   Shipping costs are boosted and depend on the size of the costly, the social club quantity, and the destination. We'll help with a freight estimate as we're discussing your project.

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Costly Toy Making 101: From Design to Product

Designing and manufacturing costly toys and stuffed creatures is, as you lot'd expect, a fun process. Below we provide some info on all the decisions we make together with our clients. And when we're done the result are wonderful plushies that are fuzzy n' huggable.

Part one) Turning a Character into Great Stuffed Plush Toys

On this folio you'll observe more information virtually the design decisions nosotros make together with our clients to create truly wonderful plush toys.

Happy Worker is a custom plush toy manufacturer – but we aren't your standard plush toy maker. Nosotros brand designer plush, retail quality and collector quality plush toys. Each society of stuffed toys is designed and fabricated from scratch to best adjust our client'south needs – as well as those of their fans and collectors. Those who've worked with united states know our passion for great design and getting all the pesky trivial details right.

Costly Character Concepts

First, the correct concept and character is called for the custom stuffed toys. In some cases, clients come to Happy Worker with finished designs,and we convert the character into the almost accurate plush version for a hand sewn fabric toy. Other times, our clients might have merely a general experience for the grapheme, or in some cases, no idea at all. Our creative teams will collaborate to co-conceive, develop and illustrate the character designs with toys in listen, working from crude concepts to finished designs.

From Characters & Mascots to Custom Plush Toys

Original plush toys tin be designed from an existing brand grapheme or mascot, or created from the ground up to bring an entirely new idea to life. People, animals, unique creatures, mascots and soft northward' fuzzy replicas are perhaps the nigh common things to be created equally stuffed toys – but there'south no reason to limit creativity.

As a blueprint-focused custom plush toy maker, Happy Worker enjoys pushing new boundaries in toy design. There are few limits when it comes to conceptualization of plush pieces – all sorts of people, things and strange critters can be fashioned into well executed toys, and all styles and types of plushies tin can be created from mini plush and finger puppets to plush with sound fries and giant plush.

Recipients & Ages

Plushies can be created for ages 0 to 100. Or hopefully in the time to come as medicine advances, ages 0 to 200. Different ages and recipients look for different things in their plush. Children want to play, hug, uncover, and spend time with a costly-sized friend. Grown ups bask plush toy hugs too, but their toys also become office toys and soft designer fine art pieces to collect and display.

Before we begin designing your stuffed toy, we'll ask who the plush are intended for. This is more than just their age – we'll think about who the audience is, what they like to do, and how they'll use the plush. And so we'll incorporate these into the blueprint goals, and into costly toy production prophylactic.

Blueprint Process: How Happy Worker Creates Custom Costly Toys

To get the best terminal custom blimp animals nosotros follow the quondam saying: "mensurate twice and cut once". And so earlier we begin making toys, we first make a plan.

At the showtime of each plush toy project, we draft a design and development plan. This includes a detailed project schedule with all the nitty-gritty steps and review stages. Together we'll cheerily handle each footstep – and then, of class, nosotros'll happily deliver loftier quality plush toys and not bad custom stuffed animals.

An introduction to Happy Worker's Toy Making Process.

Plush Design Decisions – We Work Happily to Get All the Details Right

Once the character is determined, it's time to decide what plush toy format will best bring the graphic symbol to real toy life. Often occurring in sync with the concept evolution, a number of creative decisions are made, including size, branding, seam locations and materials.

Happy Worker will recommend the best design to conform the toy'south purpose, audition and retail or concern goals. In one case all the decisions are made, we'll create concluding plushie "control artwork", or design designs that will be used for toy prototyping.

Sizing Upward Your Custom Plush Toy

Stuffed toys can exist designed from a miniature size as pocket-size every bit an inch or two (5 – x cm) to behemothic jumbo sized creatures standing 3 anxiety (1 m) or taller.

All-time Size for Desk Friendly Costly Toys

If your plush cosmos is meant for business types, desk-friendly sizes for corporate plush toys are commonly viii – ten inches (20 – 25 cm) tall and 4 – v inches (10 – thirteen cm) wide. Plush over 12 inches (thirty cm) tall usually accept a larger footprint, and are not as suitable for like shooting fish in a barrel desktop or function display.

Logos & Branding

Depending on the materials and fabrics selected, branding and logos tin can be applied about anywhere on the surface of the stuffed toy through diverse methods. These include:

• Embroidery
• Silkscreen printing
• Digital printing
• Transfer decals
• Sewn tags ("tush tags")

Fabrics & Materials – Surface Fabrics & Stuffed Animal "Coats"

Common plush fabrics include false polyester fur of dissimilar lengths, nylon, felt, cotton wool and other natural fibers, knits, blends, and specialty fabrics. During cloth selection, Happy Worker volition send a drove of cloth swatches showing our recommended materials. Please let the states know if you accept special fabrics in mind that recipients and fans will relate to, recognize, or connect to your character or brand.

Stuffing Materials

A variety of stuffing materials tin exist employed to fill upwards the costly, including beans (i.e., plastic pellets), cotton fiber and synthetic fibers. Happy Worker's "Action Plush" construction also contains a subconscious component: a wire skeleton that allows the plush and its extremities to pose, flex and curve.

Seams & Locations

Plush toys are created by sewing textile parts and other components together into a unified finished piece. Stitching and sewn seams are a visible and necessary part of plush toy construction. All the same, like mold lines on custom plastic action figures, seams add to – and can even detract from – the desired final toy design, and thus need to exist planned and considered earlier prototyping begins.

Eyes

If the costly toy character has eyes, nosotros tin create them with different methods and materials such as:

• Embroidery
• Silkscreen printing
• Transfer decals
• Buttons, with unique painted designs
• Other objects, including custom made optics from plastic, wood or metal parts

Retail Toy & Gift Packaging

The most popular costly toy packaging is a elementary "hang tag" – a branded card with a character dorsum story or production information that hangs from the plush toy'due south ear or paw by a cord, chain or plastic tie. Many blimp toys take no other packaging, other than clear plastic polybags for protection during shipping.

However, several other packaging styles exist that are well suited to the stuffed animate being format. These include originally designed gift boxes and window boxes that provide a larger canvas for branding, graphics and copy, while protecting the toy and displaying it attractively.

In-Seam Stuffed Toy Tags

All originally designed plush will exist equipped with cloth tags sewn into a seam, often forth backside, bottom or leg of a costly graphic symbol. These in-seam or tush tags offer branding opportunities while providing required regulatory information.

Part two) Prototyping Custom Costly Toys

If you're the detailed oriented type and like to know how the toy magic happens, then this section is for you!

Plush Toy Prototyping

Like all style and fabric creations, the costly paradigm starts from a pattern. Working from the final grapheme artwork, pattern decisions and fabric preferences, the plush toy's draft sewing pattern is created. The patterns are templates for each unlike slice of fabric and fabric that make up the last plush, forth with fabrication and sewing instructions. From the patterns a rough concrete custom plush toy prototype is created showing the shape and basic detailing for the costly, which we send to our clients for feedback.

Prototyping Stages

Depending on the project, we may determine to create an initial rough image. This is often made in a plain test material rather than the desired materials, and may non accept branding or logos. Our master goal with a rough paradigm is to agree on a general plush toy shape and construction before moving onto the final detailing. From feedback, we will create a final "pre-production" prototype with whatever changes, and with final detailing. Upon blessing, we begin plush toy manufacturing!

Role iii) Custom Plush Toy Manufacturing

Stuffed Toy Production Procedure

Afterward the costly toy epitome is completed and canonical, information technology's toy-making time! For anyone who'south familiar with bespoke adjust tailoring, plush toy making is a similar procedure. At a high level, plush manufacturing includes the post-obit steps:

1. Material Making

   Unsurprisingly, the offset role of plush production is ordering all fabrics and materials. In many cases, Happy Worker creates and dyes unique fabrics, colors and patterns for costly toys so that we can friction match Pantone colors closely and get the right design, await and feel.

2. Fabric Cutting

   Then, the costly toy pattern is used to precisely cut the final fabrics into the pieces needed to make the plushie. This is done either by a light amplification by stimulated emission of radiation cutting motorcar, or past the more than traditional method of creating cutting dies which are placed in a press. Some pieces are also cut by paw using fabric shears.

3. Embroidery & Detailing

   Nigh embroidery, printing and detailing is added after the textile is cut, though in some cases this can too be done prior to cutting.

4. Sewing & Assembly

   The fabric pieces are stitched together inside out, leaving a small hole at an appropriate location for stuffing to occur. Tags are too added at this stage. Though Happy Worker manufactures plush toys in quantity, each toy is sewn together by manus-operated sewing machines, and occasionally by mitt stitching.

5. Stuffing

   Using the pocket-size hole that was left during sewing, the costly toys are stuffed until they get the correct level of softness or denseness as desired. This commonly includes polyester make full and plastic "beanie" pellets.

6. Quality Control

   Before beingness packed for shipping, the stuffed animals are checked for quality assurance against Happy Worker's toy quality control checklist. Boosted plush toy testing and safety certification is also performed.

7. Plush Testing & Toy Safety

   All of the toys (and their raw materials) fabricated by Happy Worker are subjected to prophylactic and quality testing. Standard costly toy testing includes placing all toys through a metal detector to ensure no lost sewing needles make information technology into the toys. Additional safety testing is required for toys intended for children younger than 15 years old. Happy Worker works with certified toy testing labs that perform U.S. CPSC, CPSIA, ASTM and other tests every bit required past each land and region to run across federal and international safety standards.

8. Blimp Articles Registration in the Us and Canada

   Some U.S. states and Canadian provinces require all stuffed articles to be tagged and registered with the state and provincial authorities. They include:
   • USA: Pennsylvania, Massachusetts and Ohio
   • Canada: Ontario, Quebec and Manitoba
   If your plush is intended for use or sale within these areas, Happy Worker will coordinate registration of the stuffed toy with the appropriate provincial authority.

9. Plush Commitment

   Whether information technology's for retail launch, an outcome or trade evidence, we're experienced at delivering custom blimp toys around the world, from big shipments to modest, by ocean, air, truck, or courier. We can also kit plush together with other items and manage complex distribution requirements.
   Together nosotros'll discuss your distribution needs, and and then work with our shipping and logistics partners to evangelize plush happily on fourth dimension and in good condition.
   For super important rush shipments – if we concord to produce a rush order (e.g. plush toys less than 18 weeks), then delight run into our time disquisitional rush shipping – the fine print for boosted information to be aware of.

10. Important Extra Step: Happiness At present & Forever

    We're just every bit excited virtually your custom costly every bit yous are. And we want to make sure your new stuffed toys are delivered to the quality we both expect, and that they reach the goals of your program or business.
    We follow up both during launch and a few weeks or months after launch to get your feedback – and feedback from plush recipients – to brand sure we know that together we're achieving toy and program goals. In our spirit of abiding betterment, any potential improvements to products and processes are captured so we make sure that every new batch of custom stuffed animals is our all-time ever.

Source: http://www.happyworker.com/toy-manufacturing/custom-plush-toys

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